It's interesting that it stops at the same point for those who have a problem. That could be related to how the disc was authored, or perhaps a bad batch of discs? Does the same problem exist (at the same spot) if you burn to a different brand of disc?
Are you burning your discs at MAX Speeds? How do you burners work -- if they start off burning at a slower speed, then kick in to a faster speed (which alot of burners do), I'm wondering if the point where they are changing speeds might be giving you a problem.
You mentioned in-house duplicators -- I was wondering if the "bad" discs are all coming from one burner in one of your duplicators. Can you track the bad discs to a single burner in one of your duplicators?
You could try downloading the free VS Inspector to san one of the problem discs
http://copytodvd.com/products/inspector/inspector.php
Also, if you know how to use PGCedit (another free tool), you can run it in debug mode to walk through your dvd. It might highlight a problem with one of the VM Commands.
Regards,
George