[diogoueno] "I tried to mix the 84 minutes of the first file with the 5 minutes of the new sequence, on DVD Studio Pro, but I keep getting an "INTERNAL MIXER ERROR". Is this because of the different bit rates? Anyway, the DVD content altogether ends up with only 4.4 gig."
different bitrates should not be a problem.... be sure to used "closed GOP".
are you sure you used the same compression setting for both video clips?
one thing you could try is to "stitch" the two pieces together in a program such as Mpeg Streamclip...
http://www.squared5.com
then export as a single mpeg2 stream and import that into DVDSP.
Also.... take a look at the LOG file that DVDSP writes as it builds and formats your project.... it should tell you what VTS it has a problem with.
good luck with your project.
-mark